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In today's increasingly strict environmental requirements, as a common waste gas treatment equipment, the correct installation of spray towers is crucial for the performance and service life of the equipment. So let's delve into the key points of proper installation of spray towers together.

 

1、 Preparation work before installation

 

Before installing the spray tower, sufficient preparation is required. Firstly, it is necessary to select a suitable model and specification of spray tower based on the actual type and volume of exhaust gas being treated. At the same time, determine the installation location to ensure sufficient space for equipment installation, maintenance, and operation. In addition, it is necessary to check the flatness and strength of the foundation to ensure the stable installation of the spray tower.

 

2、 Lifting and positioning of equipment

 

When lifting the spray tower, appropriate lifting equipment should be used and protective measures should be taken to avoid damage to the equipment during the lifting process. Accurately position the equipment on the pre prepared foundation, adjust the levelness and verticality to meet the installation requirements.

 

3、 Pipeline connection

 

Pipeline connection is an important part of the installation of spray towers. The connection between the intake and exhaust pipes should be tight to avoid gas leakage. At the same time, the connection of the spray liquid pipeline should be ensured to be smooth, without blockage or leakage. The layout of pipelines should be reasonable, reducing bends and resistance to improve gas flow efficiency.

 

4、 Installation of sprinkler system

 

The sprinkler system includes components such as nozzles, sprinkler pipes, and circulation pumps. The installation position and angle of the nozzle should be evenly distributed to ensure that the spray liquid can fully cover the space inside the tower. The sprinkler pipe should be firmly fixed to prevent vibration and displacement. The installation of the circulating pump should comply with the requirements of its user manual to ensure normal operation and water supply.

 

5、 Connection of electrical system

 

The connection of the electrical system must be operated by professional electricians to ensure correct and secure wiring, in compliance with electrical safety regulations. At the same time, electrical equipment should be debugged and tested to ensure its normal operation and the realization of control functions.

 

6、 Debugging and acceptance

 

After installation, carry out equipment debugging work. Check the spraying effect of the sprinkler system, the working status of the circulation pump, and the control function of the electrical system. Conduct a trial run of the equipment to observe its operational stability and treatment effectiveness. After passing the debugging, relevant personnel will be organized for acceptance to ensure that the spray tower meets the design requirements and usage standards.

 

7、 Precautions for Daily Maintenance of Spray Tower

 

1. Regularly check the concentration and pH value of the spray solution, adjust it in a timely manner according to the nature of the treated exhaust gas, and ensure the treatment effect of the spray solution.

2. Check if the nozzle is blocked. If there is any blockage, it should be cleaned or replaced in a timely manner to ensure even spraying.

3. Regularly clean the sediment and impurities inside the tower to prevent accumulation from affecting equipment operation.

4. Pay attention to the operating condition of the circulating pump, including sound, temperature, and vibration. If there are any abnormalities, they should be repaired in a timely manner.

5. Check whether there are leaks in the pipelines and valves, and repair them in a timely manner to avoid affecting the treatment effect and causing safety hazards.

6. Regularly inspect the electrical system to ensure good circuit connections and no short circuits, open circuits, or other issues. Proper installation of spray towers is the foundation for ensuring their efficient operation and effective waste gas treatment. Only by strictly following the installation specifications and requirements and performing daily maintenance work can the spray tower fully play its role and contribute to environmental protection.

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